Unit-4
Electrical Machines
The fundamental principle of induction machine is the creation of rotating and sinusoidally distributed magnetic field in the air gap. Three phase balanced power supply is fed to the three-phase stator winding creates a synchronously rotating magnetic field. Due to relative speed between rotating flux and stationary conductors, an emf is induced. The frequency to induced emf is same as supply frequency.
As shown in below fig.a , the stator field is assumed to clockwise. The relative motion of rotor w.r.t stator is anticlockwise. From Right-hand rule, the direction of induced emf in rotor is outwards. By the effect of combined field as shown in fig b the rotor experiences a force tending to rotate it in clockwise direction. Hence rotor rotates in the same direction as the stator field.
The speed of this rotating field is called synchronous speed. If the rotor is initially stationary, its conductors will be subjected to a changing magnetic field, inducing current in the short-circuited rotor at the same frequency. The interaction of air gap flux and rotor mmf produces torque. At synchronous speed rotor cannot have any torque.
There are two main parts of induction motor:
a) Stator
b) Rotor
a) Stator:
It is stationary part of induction motor. It has number of stampings. It is wound with three phase winding which is fed from 3-phase supply. The number of poles here are defined, they are selected according to the speed required. If required speed is greater than we need less number of poles. The stator produces an alternating flux when fed with 3-phase supply which revolves with synchronous speed(Ns = 120f / P). The synchronous speed is inversely proportional to number of poles.
Fig: Stator
b) Rotor: It is rotating part of induction motor. There are two types of rotor
i)Squirrel cage rotor:
The rotor consists of a cylindrical core with parallel slots for carrying the rotor conductor. Each slot has one copper or aluminium bar. Each end of all bars is joined with metal ring. The entire construction resembles a squirrel cage. The rotor is not connected electrically to the supply it has induced current from stator. Almost 90% of induction motors are squirrel cage type. But is has a disadvantage of low starting torque, because the rotor bars are permanently short-circuited.
Fig Squirrel cage rotor
Ii) Phase-wound rotor: It has laminated cylindrical core and the windings are uniformly distributed in the slots which are usually star connected. The other three winding terminals are brought out and connected to three insulated slip rings mounted on shaft with brushes resting on them. The three brushes are connected to a 3-phase star-connected rheostat as shown in Figure below.
Fig: 3-phase star connected
At starting, the external resistances are included in the rotor circuit to give a large starting torque. These resistances are gradually reduced to zero as the motor runs up to speed. The external resistances are used during starting period only. When the motor attains normal speed, the three brushes are short-circuited so that the wound rotor runs like a squirrel cage rotor.
Slip:
The rotor can never have same speed as that of stator. If it occurs then there will not be relative speed between the two, hence no rotor emf, no rotor current and so no torque to maintain rotation. Due to this reason speed of rotor is always less than the stator field. The difference between the synchronous speed Ns and the actual speed N of the rotor is called as slip.
% slip s=
Therefore, rotor speed N=Ns(1-s).
Frequency of rotor current:
When rotor is stationary its frequency is same as the supply frequency. But when rotor revolves its frequency depends upon the slip-speed. Let frequency of rotor current be f’
Ns-N=
But Ns=
Rotor current have same frequency
=
MMF produced by rotor current:
a) For standstill condition:
Let E2=emf induced per phase of rotor at standstill
R2=resistance per phase of rotor.
X2=reactance per phase of rotor at standstill=2f1L2
Z2=rotor impedance per phase
I2=rotor current per phase
Z2=R2+jX2
=
Power Factor cosφ2==
b) Rotor current at slip s:
Induced emf per phase in rotor winding at slip s is E2s=sE2
Rotor winding reactance per phase at slip s will be X2s=2f2L=sX2
Rotor winding impedance per phase at slip s is Z2s=R2+jX2s=R2+jsX2
Rotor current at slip s, I2s=
Power factor at slip s is cosφ2s=
Que) The stator of a 3-phase induction motor has 5 slots per pole per phase. If supply frequency is 50Hz. Calculate a) number of stator poles produced and total number of slots in stator. b) Speed of rotating stator flux.?
Sol: a) P=2n=2*5=10 poles
Total number of slots= 5 slots/pole/phase * 10 poles * 3 phase=150
c) Ns==120x50/10=600rpm
Que) A 3-phase induction motor is wound for 5 poles and is supplied from 50 Hz. Calculate a) synchronous speed b) rotor speed when slip is 4% c) rotor frequency when rotor runs at 500 rpm?
Sol: a) Ns==120x50/5=1200 rpm
b)rotor speed N=Ns(1-s)=1200(1-0.04)=1152 rpm
c)when rotor speed is 500 rpm, slip s=(Ns-N)/Ns=(1200-500)/1200=0.58
Rotor current frequency f’=sf=0.58x50=29.17 Hz
Que) A 3-phase, 50 Hz,3-pole induction motor has a slip of 4%.Calculate a)speed of rotor. B) frequency of rotor emf. If the rotor as a resistance of 2ohm, and standstill reactance of 4ohm,calculate the power factor c)at standstill and d)at a speed of 1200rpm?
Sol: Ns==120x50/3=2000 rpm
a) Speed of rotor N=Ns(1-s)=2000(1-0.04)=1920 rpm
b) Frequency or rotor = f’=sf=0.04x50=2Hz
R2=2ohm, X2=4ohm
Z2=R2+jX2=2+j4=4.4763.43o ohm
c)Power factor cosφ2=0.44(lag)
Slip at speed 1200rpm s=2000-1200/2000=0.4
Rotor impedance at slip s=0.4 is
Z2s=R2+jsX2=2+jx0.4x4=2.56oohm
Power factor at 1200rpm is cos φ2s=cos38.66o=0.78(lag)
Q) A 3-phase induction motor star connected rotor has an induced emf of 70volts between slip rings at standstill on open circuit. The rotor has a resistance and reactance per phase of 1ohm and 5ohm respectively. Calculate current/phase and power factor when slip rings are short circuited?
Sol: Standstill emf/rotor phase=70/
Rotor impedance/phase= ohm
Rotor current/phase=40.4/5.09=7.92A
Power factor cosφ=0.99
Que) A 3-phase induction motor star connected rotor has an induced emf of 70volts between slip rings at standstill on open circuit. The rotor has a resistance and reactance per phase of 1ohm and 5ohm respectively. Calculate current/phase and power factor when slip rings are connected to star connected rheostat of 2ohm?
Sol: Rotor resistance/phase=2+1=3 ohm
Rotor impedance/phase==5.83 ohm
Rotor current/phase= (70/)/5.83=6.93A
Cosφ=3/5.83=0.514
Que) A 6-pole, 3-phase induction motor operates from a supply whose frequency is 50Hz. Calculate i) speed at which the magnetic field of stator is rotating. Ii)speed of rotor when slip is 4%. Iii)frequency of rotor current when slip is 3%?
Sol: i) Stator revolves at synchronous speed. So, Ns=120f/P=120 x 50/6=1000rpm
Ii)rotor speed N=(1-s) Ns= (1-0.04) x 1000=960rpm
Iii)frequency of rotor current f’=sf=0.03 x 50=90rpm
Direct on-line starter (Full voltage starting method)
In this induction motor is directly connected to the 3-phase supply. The DOL starter applies full line voltage to the motor terminals.
Fig: D.O.L Starter
If the high input current does not cause any excess voltage drop in circuit than only this starter can be used. The value of armature current in motor is given as
Ia=
The expression for starting torque is given as
Ts starting torque
Tf Full load torque
If per phase rotor current at full load
Is per phase rotor current at starting
sf full load slip
ss starting slip
R2 rotor resistance
Ws synchronous speed of motor
In induction motor torque is given as
T=
The ratio of starting torque to full load torque is given as
x sf
The wiring diagram for a DOL starter is shown above. The working principle of a DOL starter begins with the connection to the 3-phase main with the motor. The control circuit is connected to any two phases and energized from them only. When we press the start button, the current flows through magnetizing coil and control circuit also.
The current energises the contactor coil and leads to close the contacts, and hence 3-phase supply becomes available to the motor. When we stop it, the current discontinues.ss As the supply to motor breaks the machine stops. . The contactor coil (Magnetizing Coil) gets supply even though we release start button because when we release start button, it will get supply from the primary contacts as illustrated in the diagram of the Direct Online Starter.
The advantages of a DOL starter include:
- Simple and most economical starter.
- More comfortable to design, operate and control.
- Provides nearly full starting torque at starting.
- Easy to understand and troubleshoot.
- DOL starter connects the supply to the delta winding of the motor.
The reduced voltage starting methods are:
Star delta starter: The set up for star delta starter is shown below
Fig: Star delta starter
The starter phases are connected to star by TPDT (triple pole double throw switch). Initially the TPDT switch is at position 1 and when motor attains steady state switch is thrown to position 2. In position 1 terminals are short circuited and at position 2 a, b and c are connected to B, C and A. The expression for starting torque is given as
Ts starting torque
Tf Full load torque
If per phase rotor current at full load
Is per phase rotor current at starting
sf full load slip
ss starting slip
R2 rotor resistance
Ws synchronous speed of motor
In induction motor torque is given as
T=
The ratio of starting torque to full load torque is given as
x sf
Let V1 line voltage
Iss per phase starting current
Iss=
Starting current in stator when connected in delta position
Isd=
Isd= Iss
Then the torque ratio equation will be
x sf
This shows that the reduced voltage method has an advantage of reducing the starting current but the disadvantage is that all these methods of reduced voltage causes the objectionable reduction in the starting torque.
Split phase Induction Motor:
In this type of motor an auxiliary winding is connected in addition to the main winding. There is one switch called centrifugal switch (S) which disconnects the auxiliary winding from the main winding. If the starting winding has high resistance than only a phase difference can be created between these windings. The main purpose of creating this phase difference is to get the magnetic field rotated because IM cannot self start.
Fig: Split phase IM
For highly resistive winding the current is almost in phase with the voltage and for highly inductive winding the current lag behind the voltage by large angle. The starting winding is highly resistive so, the current flowing in the starting winding lags behind the applied voltage by very small angle and the running winding is highly inductive in nature so, the current flowing in running winding lags behind applied voltage by large angle. The resultant of these two currents is IT. The resultant of these two currents produce rotating magnetic field which rotates in one direction. In split phase induction motor, the starting and main current get splitted from each other by some angle so this motor got its name as split phase induction motor.
Shaded pole: This motor works I three operating regions. The poles of the motor are shaded by copper ring which are inductive. They are divided in two equal halves. The operation of such motor takes place at different flux changes:
i) When flux change from zero to positive maximum the copper band is short circuited and maximum current flows through it. This current produces its own flux. This flux opposes the main flux. So, in non-shaded part there is non uniform distribution of flux casing the magnetic axis to shift in middle of the non-shaded part.
Ii) When flux is still at its maximum and very less induced emf in the shaded portion. The main flux is not affected by the induced emf and hence, uniform flux remains.
Iii) The flux the decreases from maximum positive to zero, the current is high. The copper band is short circuited and maximum current flows through it. This current produces its own flux. This flux opposes the main flux. So, in shaded part there is non uniform distribution of flux casing the magnetic axis to shift in middle of the shaded part.
Fig: Shaded Pole Induction Motor
Capacitor start IM and Capacitor start capacitor run IM: These two motors have same working so discussing them together. In induction motor there is no rotating flux so the motor cannot be self-started. So, a phase difference is being produced to get the rotating magnetic field. A capacitor is used to create a phase difference in this case.
As the figure above shows we have main winding and starting winding. The capacitor is connected with the starting winding. The current Ist through the capacitor leads the voltage by some angle. The large phase difference between main winding current and starting winding current produces a resultant current I. This I generate rotating magnetic field.
These motors produce very high starting torque. In capacitor start induction motor, the centrifugal switch is provided so as to disconnect the starting winding when the motor attains a speed up to 75 to 80% of the synchronous speed but in case of capacitor start capacitors run induction motor there is no centrifugal switch so, capacitor remains in the circuit and helps to improve the power factor and the running conditions of single phase induction motor.