Unit - 2
Fresh concrete
- Concrete is called sparkling while the placing and hardening manner has now no longer but started.
- Fresh concrete may be deformed and poured because of this that it may be transported or pumped and used to fill moulds and formwork. The traits of the shape and the concrete placement strategies decide the composition of the concrete whose consistency is then adjusted on the premise of the Abrams cone droop test.
- Workability is crucial so as for the concrete to absolutely fill the moulds and formwork, whose form can be complex, and to be able to efficaciously cowl the reinforcement. Workability is prompted through many parameters: the character and percentage of the cement, the form of the mixture particles, the share of water and using additives.
- Batching of Concrete stands for the technique of estimating and combining the specified concrete elements with each weight or quantity consistent with the combinationture layout and transplanting them into the combinationture to create a regular fine of concrete.
- Batching of Concrete is typically completed with quantity. Precision may be very crucial in batching. It is higher to do weight batching in preference to quantity batching. Before creating a concrete mixture, the concrete fabric need to be well and correctly batched or proportioned to gain the brilliant fine of the concrete.
- Concrete Batching enables enhance the practicality of concrete to reap a clean floor of concrete and boom the rate of creation and decrease the wastage of concrete additives. Thus, batch making of concrete additives is an important method while making concrete
- A concrete mixer mixes cement, aggregates and water and produce concrete mechanically. There are various types of concrete mixers available which makes concrete production quick and economical.
- Non- tilting drum mixers aren't allowed to tilt and the drum rotates approximately its horizontal axis. For the release of concrete a chute is organized in willing function on the way to gets the concrete blend from drum and discharges out. In this case, the drum is opened at ends and is composed blades insides whilst substances are poured via one cease and blend is accrued via any other cease.
- Rapid discharge of concrete isn't feasible on this case. Due to this delay, the concrete can be susceptible to segregation. The large length mixture isn't discharged without problems with the blend. So, length of mixture mot greater than 7.5cm is most effective for this kind of mixers. So, this kind of mixers are commonly used for small projects.
- Reversing drum mixers are much like non-tilting kind mixers however in this situation reversal of rotation takes area for distinctive action. The drum has openings, one give up is for pouring substances and different give up is for discharge of mix. The drum rotates approximately its horizontal axis. The rotation of drum takes area in a single route for blending and in contrary route for discharging. Two distinctive set of blades are organized for blending and discharging. They are appropriate for dry concrete mixes.
Key takeaways:
- Concrete is called sparkling while the placing and hardening manner has now no longer but started.
- Automatic batching plant via way of means of affords a fee-powerful entire concrete generating solution.
- The progressive layout of the plant with a pan mixer and additionally reversible kind affords clean and low-fee transportation and mobility for the entire unit. Automatic batch blend flora rent computer-aided manage to help in speedy, unique dimension of enter factors in addition to tie collectively the diverse elements and add-ons for coordinated, stable overall performance for longer purposeful life.
- The robust production of the concrete processing gadget allows in keeping a low fee of manufacturing and least utilization of exertions requirement via way of means of our clients. With our computerized batching plant, you may efficiently do away with the surprising production issues and unexpected fee overruns that might postpone your assignment start-up dates and lift the deliberate budget.
- The batch blend plant is pre-assembled and manufacturing facility examined earlier than shipment; thus, the assured manner to speedy on-webweb page setup and startup. Automatic Batching Plant is used to move the substances for making concrete or to put together concrete for similarly processing. Operated automatically, the output of those flora may be up to twenty cum in keeping with hour.
- For higher mobility, this plant is supplied with pneumatic wheels. Its computerized water dispenser is a tremendous gain in coping with most excellent water spraying at some stage in the concrete mixing. For clean discharging to concrete pump and difficult rider, a appropriate discharge peak is maintained.
- With its hydraulic components, the entire processing appears easy whilst coping with complicated tasks. Our batch blend plant comes with four bin hopper, capability as much as 8m3 Modern concrete plant manage structures are normally capable of save a big wide variety of blend designs, having a reminiscence of specifics of every batch produced, combine admix and moisture probes to allow unique blend manage, and in a few instances interface with accounting and different software.
- The addition of protection switches to save you unintended operation reduces dangers on your personnel and might even lessen coverage rates. One of many crucial issues while buying a manage device is the extent of knowledge the representative, dealer, or producer promoting the product has in its operation and setup.
- Mixing performance is the ratio of the internet alternate in ability strength to the strength expended in generating the combination. Parameterizations of performance and of associated blending coefficients are had to estimate diapycnal diffusivity from measurements of the turbulent dissipation price. Comparing diffusivities from microstructure profiling with the ones inferred from the thickening price of 4 simultaneous tracer releases has verified, inside observational accuracy, 0.2 as the combination coefficient over a 30-fold variety of diapycnal diffusivities.
- Although a few blending coefficients may be expected from pycnocline measurements, at gift blending performance need to be acquired from channel flows, laboratory experiments, and numerical simulations.
- Reviewing the distinctive procedures demonstrates that estimates and parameterizations for blending performance and coefficients aren't converging past the at-sea comparisons with tracer releases, main to pointers for a network method to deal with this essential issue.
- Workability of concrete is the convenience and homogeneity of labor with freshly blended concrete or mortar. In different words, if concreting procedure which includes mixing, placing, compacting and completing may be completed effortlessly in freshly blended concrete; that is known as workability of the concrete.
- Simply speaking, workability of concrete is all approximately how effortlessly freshly blended concrete may be blended, placed, consolidated and completed with minimum lack of homogeneity. Or technically speaking, workability of concrete is the quantity of beneficial inner paintings essential to supply 100% compaction. Sometimes, the word ‘consistency’ is likewise used to explain workability of freshly blended concrete.
- Workability measures a fluidity or mobility of concrete. It is stated that moist concrete is extra conceivable than the dry concrete. The preferred workability of concrete for a specific production exercise varies consistent with the paintings condition, climate condition, form of paintings, mode of compaction etc.
- There are commonly 3 main elements affecting the workability of concrete – water/cement ratio, form and length of mixture and admixtures. Workability is defined as very low, low, medium, excessive and really excessive. And, there are numerous concrete workability exams to be had to degree it.
Key takeaways:
- The addition of protection switches to save you unintended operation reduces dangers on your personnel and might even lessen coverage rates. One of many crucial issues while buying a manage device is the extent of knowledge the representative, dealer, or producer promoting the product has in its operation and setup.
- The word ―workability or plausible concrete indicates an awful lot wider and deeper which means than the alternative terminology ―consistency frequently used loosely for workability. Consistency is a popular time period to suggest the diploma of fluidity or the diploma of mobility.
- The elements supporting concrete to have greater lubricating impact to lessen inner friction for supporting clean compaction are : (a) Water Content (b) Mix Proportions (c) Size of Aggregates (d) Shape of Aggregates (e) Surface Texture of Aggregate (f) Grading of Aggregate (g) Use of Admixtures. Slump take a look at is the maximum usually used technique of measuring consistency of concrete which may be hired both in laboratory or at web website online of work.
- It isn't a appropriate technique for extremely moist or very dry concrete. It does now no longer degree all elements contributing to workability, nor it's far continually consultant of the placeability of the concrete. It shows the feature of concrete similarly to the stoop fee.
- If the concrete slumps flippantly it's far known as genuine stoop. If one 1/2 of of the cone slides down, it's far known as shear stoop. In case of a shear stoop, the stoop fee is measured because the distinction in peak among the peak of the mildew and the common fee of the subsidence.
Fig 1: Slump cone test apparatus
- Fig: Schematic Slump Cone Apparatus: The Slump Cone equipment for accomplishing the stoop check basically includes a metal mold withinside the shape of a frustum of a cone having the inner dimensions as: Bottom diameter : 20 cm, Top diameter : 10 cm, Height : 30 cm and the thickness of the metal sheet for the mildew must now no longer be thinner than 1.6 mm.
Fig 2: Slump cone test apparatus
- Fig. 2: Slump Cone Apparatus The Slump Cone equipment at the side of Tamper (sixteen mm in diameter and six hundred mm length.
- The tamping cease of rod will be rounded to a hemispherical tip), Ruler, etc. Conforming to IS 7320:1974 Specifications for Concrete Slump Test Apparatus (Fourth revision). Reaffirmed- Dec 2013.
- The pattern of concrete to be examined will be located lightly withinside the higher hopper, the use of the hand scoop. The hopper will be stuffed degree with its brim and the trap-door will be opened in order that the concrete falls into the decrease hopper.
- Certain mixes will be inclined to paste in a single or each of the hoppers. If this occurs, the concrete can be helped via with the aid of using pushing the rod lightly into the concrete from the pinnacle. During this technique, the cylinder will be included with the aid of using the trowels. Immediately after the concrete has come to rest, the cylinder will be uncovered, the trap-door of the decrease hopper opened, and the concrete allowed to fall into the cylinder.
- The extra of concrete ultimate above the extent of the pinnacle of the cylinder shall then be reduce off with the aid of using keeping a trowel in every hand, with the aircraft of the blades horizontal, and shifting them concurrently one from every facet throughout the pinnacle of the cylinder, on the identical time retaining them pressed at the pinnacle fringe of the cylinder.
- The outdoor of the cylinder shall then be wiped clean. The above operation will be performed at an area loose from vibration or shock. The weight of the concrete withinside the cylinder shall then be decided to the closest 10 g. The extra of concrete ultimate above the extent of the pinnacle of the cylinder shall then be reduce off with the aid of using keeping a trowel in every hand, with the aircraft of the blades horizontal, and shifting them concurrently one from every facet throughout the pinnacle of the cylinder, on the identical time retaining them pressed at the pinnacle fringe of the cylinder.
- The outdoor of the cylinder shall then be wiped clean. This whole technique will be performed at an area loose from vibration or shock. This weight will be called the load of in part compacted concrete.
- The cylinder will be refilled with concrete from the identical pattern in layers about five cm deep, the layers being closely rammed or ideally vibrated with a purpose to reap complete compaction. The pinnacle floor of the absolutely compacted concrete will be cautiously struck off degree with the pinnacle of the cylinder. The outdoor of the cylinder shall then be wiped clean.
- Observation
The compacting factor is defined as the ratio of the weight of partially compacted concrete to the weight of fully compacted concrete. It shall normally be stated to the nearest second decimal place.
Workability | Compaction Factor | Slump (mm) |
Very Low | 0.78 | 0 - 25 |
Low | 0.85 | 25 - 50 |
Medium | 0.92 | 50 - 100 |
High | 0.95 | 100 - 175 |
Sr. No. | Description | Sample 1 | Sample 2 | Sample 3 |
1 | Weight of Empty Cylinder (W1) |
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2 | Weight of Empty Cylinder + Free Fall Concrete(W2) |
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3 | Weight of Empty Cylinder + Hand Compacted Concrete (W3) |
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4 | Weight of Partially Compacted Concrete(WP = W2 - W1) |
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5 | Weight of Fully Compacted Concrete(WF = W3 - W1) |
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6 | Compaction Factor = WP/ WF |
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Key takeaways:
- The pattern of concrete to be examined will be located lightly withinside the higher hopper, the use of the hand scoop. The hopper will be stuffed degree with its brim and the trap-door will be opened in order that the concrete falls into the decrease hopper.
Fig 3: Vee-Bee consistometer
- The workability of clean concrete is a composite property, which incorporates the various necessities of stability, mobility, compactability, placeability and finishability.
- There are distinctive techniques for measuring the workability. Each of them measures best a specific element of it and there may be sincerely no specific check, which measures workability of concrete in its totality. This check offers a demonstration of the mobility and to a degree of the compactibility of freshly combined concrete.
- The check measures the relative attempt required to extrade a mass of concrete from one particular form to another (i.e., from conical to cylindrical) through vibration. The quantity of attempt (referred to as remoulding attempt) is taken because the time in seconds, required to finish the extrade.
- The consequences of this check are of cost whilst analyzing the mobility of the hundreds of concrete made with various quantities of water, cement and with numerous varieties of grading of aggregate. The time required for whole remoulding in seconds is taken into consideration as a degree of workability and is expressed because the variety of Vee-Bee seconds. The approach is appropriate for dry concrete. For concrete of hunch in extra of 50mm, the remoulding is so short that the time can't measured.
- The term ‘Workability of Concrete’ is described because the assets of freshly blended concrete which determines the convenience and homogeneity with which it is able to be blended placed, consolidated and finished.
- A perfect water-cement ratio on my own isn't always going to present most strength. 100% compaction of concrete is a critical parameter for contributing to the most strength. Insufficient compaction will bring about presence of air voids which has unfavourable impact on strength.
- Generally to compact the concrete absolutely a better water-cement ratio is adopted. The water characteristic as a lubricant withinside the concrete which eases the compaction process. Thus water is needed for Handling concrete without segregation. For setting without lack of homogeneity. Effort of compaction is needed to finish. The nice of concrete pleasurable a lot of these necessities is named as practicable concrete.
- Water Content: The quantity of water content material to be had in a extent of concrete may have a enormous impact at the workability of concrete. The better the water content material in step with cubic meter of concrete the better will be the fluidity of the concrete. In fashionable to growth the workability sure quantity of extra water is brought in concrete at site. However it must be referred to that growing the water content material of concrete may have a few impact on energy of the concrete. Besides, every time greater water is brought a sure quantity of cement is likewise brought in order that water-cement ratio stays constant.
- Mix Proportions: In preferred combination-cement ratio is likewise an critical issue which impacts the workability. If the combination-cement ratio is better, the tilt concrete is formed. In this example much less amount of paste is to be had for supplying lubrication, subsequently workability is decreased. Whereas if the combination-cement ratio is decrease the wealthy blend is formed. In this example extra paste is to be had to offer lubrication, subsequently higher workability of concrete is observed.
- Size of Aggregates: The larger the scale of the aggregates the lesser is the floor place subsequently much less quantity of water is needed for wetting the floor. Hence much less paste is needed for lubricating the concrete floor to lessen inner friction, consequently we will say that the larger length of aggregates will provide better workability. Reduction in length of aggregates will lessen the workability.
- Shape of Aggregates: The form of aggregates additionally have great have an effect on at the workability of concrete. Compared to rounded aggregates or cubical fashioned aggregates the angular, elongated or flaky aggregates makes the concrete very harsh. Thus rounded fashioned aggregates have higher workability. This is because of rounded combination can have much less floor place and much less voids than an angular or flaky combination. In addition, rounded combination has the decreased frictional resistance and that is a cause why river sand and combination offer extra workability of concrete than beaten sand and combination. Besides the form of aggregates additionally has a good sized impact on energy and overall performance of concrete. In latest instances utilization of herbal sand turned into confined consequently new system turned into designed to yield properly fashioned and properly graded aggregates.
- Surface Texture of Aggregates: The floor texture of the combination additionally has a good sized impact at the workability of concrete. The overall floor place of approximately textured combination is extra than the floor place of a easily rounded combination of the equal volume. Thus it could be inferred that more or less textured combination will display negative workability and clean or glassy texture combination will provide higher workability of concrete. The discount of inter-particle frictional resistance presented via way of means of clean aggregates additionally contributes to better workability of concrete.
- Moisture performs a important function in curing time for concrete. If there isn't always enough water withinside the blend, the concrete will therapy too fast, ensuing in weaker typical power.
- Too a whole lot moisture, regularly used withinside the completing step will weaken the pinnacle layer and reason flaking. Hot ambient temperatures and wind boost up the evaporation of moisture–rushing concrete placing time. The blend layout has lots to do with concrete placing time. Some jobs would require accelerants due to the fact the region desires to be usable as quickly as possible.
- The accelerant will do its task and accelerate the concrete placing time. Accelerant mixes will display a weaker typical power withinside the end, however will nevertheless meet power requirements.
Fig 4: Initial and setting time of cement
- Initial putting time offers a concept approximately how rapid cement can begin dropping its plasticity and the very last putting time of cement offers an concept approximately how a good deal cement takes to lose its complete plasticity and advantage a few energy to face up to pressure. Significance of Initial and Final Setting Time of Cement It is needed that cement does now no longer lose its plasticity too early or too overdue.
- If cement set too early, there's inadequate time for transportation and area concrete. If cement set too overdue then there's a put off in production work. Also, concrete will now no longer get enough energy early and the formwork elimination system delayed.
- The right putting time required for the stiffening of cement paste to a described consistency. It is circuitously associated with the chemical response of cement with water to shape an aluminum–silicate compound. Initial putting time is an essential time to recognise for concrete transportation, placing, and curing. Initial putting time additionally applied to put off the system of hydration or hardening.
- The very last putting time applied for the secure elimination of scaffolding or form
Key takeaways:
The term ‘Workability of Concrete’ is described because the assets of freshly blended concrete which determines the convenience and homogeneity with which it is able to be blended placed, consolidated and finished
- The water–cement ratio is the ratio of the load of water to the load of cement utilized in a concrete blend. A decrease ratio ends in better electricity and durability, however can also additionally make the combinationture hard to paintings with and form.
- Workability may be resolved with the usage of plasticizers or super-plasticizers. Often, the ratio refers back to the ratio of water to cementitious substances, w/cm. Cementitious substances encompass cement and supplementary cementitious substances which include fly ash, floor granulated blast-furnace slag, silica fume, rice husk ash and herbal pozzolans. Supplementary cementitious substances are introduced to bolster concrete.
- The belief of water–cement ratio changed into first evolved through Duff A. Abrams and posted in 1918. Refer to concrete hunch test. The 1997 Uniform Building Code specifies a most of 0.five ratio while concrete is uncovered to freezing and thawing in a wet situation or to de-icing chemicals, and a most of 0.forty five ratio for concrete in a extreme or very extreme sulfate situation. Concrete hardens because of the chemical response among cement and water (called hydration, this produces warmness and is known as the warmth of hydration). For each pound (or kilogram or any unit of weight) of cement, approximately 0.35 pounds (or 0.35 kg or corresponding unit) of water is wanted to completely whole hydration reactions.
- However, a combination with a ratio of 0.35 might not blend thoroughly, and might not glide nicely sufficient to be placed. More water is consequently used than is technically essential to react with cement.
- Water–cement ratios of 0.forty to 0.60 are extra commonly used. For better-electricity concrete, decrease ratios are used, in conjunction with a plasticizer to growth flowability.
- Too a good deal water will bring about segregation of the sand and mixture additives from the cement paste. Also, water that isn't always fed on through the hydration response can also additionally go away concrete because it hardens, ensuing in microscopic pores (bleeding) in an effort to lessen very last electricity of concrete.
- A blend with an excessive amount of water will revel in extra shrinkage as extra water leaves, ensuing in inner cracks and seen fractures (specifically round internal corners), which once more will lessen the very last electricity.
Key takeaways:
- Water–cement ratios of 0.forty to 0.60 are extra commonly used. For better-electricity concrete, decrease ratios are used, in conjunction with a plasticizer to growth flowability.
- In concrete, the unmarried maximum widespread affect on maximum or all the houses is the quantity of water used withinside the blend. In concrete blend design, the ratio of the quantity of water to the quantity of cement used (each with the aid of using weight) is known as the water to cement ratio (w/c).
- These substances are accountable for binding the whole thing together. The water to cement ratio in large part determines the electricity and sturdiness of the concrete whilst it's far cured properly. The w/c ratio refers back to the ratio of the weights of water and cement used withinside the concrete blend. A w/c ratio of 0.four way that for each one hundred lbs of cement used withinside the concrete, forty lbs of water is added.
- Typical Water-Cement Ratios in Concrete Mixes Typical w/c ratios are as follows: Normal for everyday concrete (sidewalks and driveways): 0.6 to 0.7 Specified if a better nice concrete is desired: 0.four The realistic variety of the w/c ratio is from approximately 0.three to over 0.eight. A ratio of 0.three could be very stiff (except superplasticizers are used). A ratio of 0.eight makes a moist and pretty vulnerable concrete. Typical compressive strengths whilst concrete is well cured are: 0.four w/c ratio –> 5600 psi 0.eight w/c ratio –> 2000 psi.
- Cohesiveness is the detail of workability which shows whether or not a combination is harsh, sticky, or plastic. Plasticity is a acceptable assets in concrete, indicating that a combination may be molded and preserve a form whilst formed.
- A harsh blend lacks plasticity and the elements might also additionally generally tend to separate. Harshness may be due to an extra or deficiency of blending water (excessive- or low-droop mixes), a deficiency of cement (lean mixes), or a deficiency of great mixture particles.
- Harshness will also be due to an extra of rough, angular, flat, or elongated mixture particles.
- Harsh mixes can now and again be stepped forward through air entrainment or through growing the great mixture or cement content, however modifications should be made to the general blend to preserve the right percentage of all elements.
- A sticky blend might also additionally have a excessive cement content (fats mixes) or big quantities of rock dust, great sand, or comparable great materials (over sanded mixes). Sticky mixes do now no longer segregate without difficulty, however due to the fact they require numerous water to acquire even minimum workability, sticky mixes frequently expand immoderate shrinkage cracking.
- A plastic blend is cohesive with out being both sticky or harsh, and the elements do now no longer without difficulty segregate until the concrete is dealt with improperly.
- It is defined via way of means of American Society for Testing and Materials as follows: "Segregation in concrete is generally concept of as separation of a few length organizations of aggregates from cement mortar in remoted places with corresponding deficiencies of those substances in different places. Segregation consequences in proportions of the laid concrete being in version with the ones designed.
- Segregation ought to end result from inner elements together with concrete that isn't always proportioned nicely and now no longer blended adequately, or too achievable a mix. It additionally ought to end result from outside elements together with an excessive amount of vibration, wrong transportation, placement, or unfavourable climate conditions.
- The corresponding growth in share of cement paste in top regions might have a tendency to cause them to at risk of expanded shrinkage and formation of cracks. These cracks might be 10 µm to 500 µm wide, fashioned perpendicular to the surface, and be withinside the shape of map patterns." The concrete must be loose shape segregation.
- It is described because the breaking apart of cohesion (separation of concrete combination) in a mass of concrete . It consequences in honey combing, lower in density, and in the end lack of electricity of hardened concrete. The impact of combination segregation at the mechanical and delivery conduct of concrete has been the point of interest of each modeling in addition to experimental investigation.
- BLEEDING in concrete is a phenomenon wherein unfastened water withinside the blend rises as much as the floor and bureaucracy a paste of cement at the floor recognised as “laitance” .
- Bleeding happens in concrete whilst route aggregates has a tendency to calm down and unfastened water rises as much as the floor.
- This upward motion of water whilst traversing from backside to top, makes non-stop channels. If the water cement ratio used is 0.6 or more, the bleeding channel will stay continues.
- This non-stop bleeding channels are regularly chargeable for permeability withinside the structure. In the manner of upward motion, the water receives gathered under the aggregates and creates water voids and decreases the bond among the aggregates and paste.
- Similarly, the water that accumulates under the reinforcing bars reduces the bond among the reinforcement and concrete. Process of bleeding is a ordinary phenomena if it's miles at ordinary charge however can create weakening of bond if happens at excessive charge. Bleeding is a form of segragation, wherein water comes out of concrete.
Key takeaways:
- A plastic blend is cohesive without being both sticky or harsh, and the elements do now no longer without difficulty segregate until the concrete is dealt with improperly.
- In maximum circumstances, air voids have an abnormal form and have a tendency to be plenty larger (1/2" or 1.27 cm.) than the ones because of water or launch agents.
- The air voids are because of air trapped among the mildew floor and the concrete.
- They commonly seem in low hunch concrete and may be located below abnormal (non-spherical) fashioned portions of beaten aggregate.
- This is a end result of getting too little mortar to fill the areas across the aggregate. Voids because of air will also be located in castings which have intense undercuts.
- Permeability of concrete is described because the assets that controls the fee of go with the drift of fluids right into a porous solid. It in large part relies upon on the scale of pores, connectivity of pores, and the way tortuous the course is for the permeating fluid.
- The pores applicable to permeability are people with a minimal diameter of one hundred twenty or 160nm, and that they ought to be connected. Isolated pores, pores packed with water, and pores with a slim front and beside the point to permeability.
- There are numerous elements which affect the sturdiness together with water to cement ratio, concrete compaction, concrete curing, and age of concrete. So, such elements will be considered at some stage in blend layout and production of concrete structure.
- Water to cement ratio impacts concrete permeability to a superb extent. The better the w/c ratio the more the concrete permeability. In this case, now no longer most effective does widespread loose water continue to be in concrete after final touch of cement hydration however additionally debris of cement and combination might now no longer be as compact as withinside the case of low water to cement ratio.
- Hot climate concreting is described via way of means of ACI as “one or a aggregate of the subsequent situations that has a tendency to impair the great of freshly blended or hardened concrete via way of means of accelerating the price of moisture loss and price of cement hydration, or in any other case inflicting unfavourable results: excessive ambient temperature; excessive concrete temperature; low relative humidity; and excessive wind speed.”
- Various negative consequences at the homes and serviceability of concrete are added on via way of means of warm climate. Just one of these is the impact on strength—concrete blended, placed, and cured at extended temperatures commonly develops better early strengths than concrete produced and cured at decrease temperatures.
- Damage to concrete resulting from warm climate can in no way be completely alleviated. Potential deficiencies to concrete withinside the hardened nation can encompass reduced strengths as a consequence of better water demand, and reduced sturdiness as a consequence of cracking. Typical warm climate concrete evaporation safety measures encompass fogging; evaporation retarders; moist burlap; wind breaks; and safety of great manipulate specimens.
- There are numerous strategies to perform underwater concreting consisting of tremie approach, pumping strategies, preplaced combination concrete etc. which can be described. The underwater concreting strategies designed in general to save you cement washout.
- These strategies did now no longer attain the whole cause of averting cement wash out at early levels of the use of beneathneath water concreting other than instances wherein massive loads of concreting have been employed. Underwater concreting the use of tremie approach is handy for pouring massive quantity of excessive flowable concrete.
- The concrete is moved to the hopper through both pumping, belt conveyer or skips. Tremie pipe, which top stop related to a hopper and decrease stop constantly submerged in clean concrete, is used to location concrete at the precise area from a hopper on the surface. The motive to immerse the tremie pipe decrease stop is to save you intermixing of each concrete and water.
Following are the methods of underwater concreting:
- Tremie method
- Pumping technique
- Hydro valve method
- Pneumatic valve method
- Skip method
- Tilting pallet barge method
- Preplaced aggregate concrete
- Toggle bags method
- Bagged concrete method
- Concrete is a complicated cloth of cement, sand, coarse aggregate, water and chemical admixtures (if required). Making of concrete could be very easy, however the concrete produced via way of means of a mixer is needed to be transported for the location and which could be very important.
- Proper transportation of concrete the maximum important as it impacts the excellent of concrete. Concrete have to be transported to the development process in a positive time earlier than its preliminary putting time and its dealing with may additionally produce segregation and lack of hunch if the space is lengthy or time is more.
- Transportation of concrete blend is described because the moving of concrete from the integration plant to the development page. The essential goal in transporting concrete is to make certain that the water-cement ratio, hunch of concrete or consistency of concrete workability, air content, and homogeneity aren't changed from their supposed states and additionally save you segregation and bleeding.
- Transportation of concrete should be nicely concept out and prepared efficiently. Normally thirty mins of transportation time is suitable for small jobs. For a important or transportable plant like a ready-blend plant, concrete ought to be discharged from agitating transporting system inside hours. If the non-agitating transporting system is used, this time is decreased to 1 hour.
- All delays should be averted to save you honeycombing or bloodless joints. There are many elements that decide which kind of transportation is maximum appropriate for concreting and brought into attention whilst deciding on the mode of transportation of concrete such as,
Type and constituents of the concrete mix,
- Weather conditions such as humidity, temperature, wind speed etc.,
- Size of construction,
- Type of construction,
- Topography,
- Location of the batching plant,
- Cost of transportation
Key takeaways:
Damage to concrete resulting from warm climate can in no way be completely alleviated. Potential deficiencies to concrete withinside the hardened nation can encompass reduced strengths as a consequence of better water demand, and reduced sturdiness as a consequence of cracking.
- Concreting as soon as began out have to be non-stop till the pour is completed. Concrete have to be located in successive horizontal layers of uniform thickness starting from a hundred and fifty mm to 900 mm. The thickness of every layer have to be such that it is able to be deposited earlier than the preceding layer has stiffened.
- Before setting the following concrete layer, it's far essential to nicely compact the under layer. Every underlying layer can be conscious of the vibrations above. These layers therefore will Knits together.
- Concrete placement must be executed unexpectedly as achievable to save you the formation of bloodless joints or planes of weak point among every succeeding layer inside the pour.
- Cold joints are outstanding in massive pouring sessions. These kinds of pouring would require right planning. The bucket hundreds or different devices of deposit have to be noticed steadily alongside the face of the layer with such overlap as will facilitate spreading the layer to uniform intensity and texture with at least shovelling.
Fig 5: Placing of concrete
- Vibrators are typically used as a way of compressing concrete on site. In the case of vibration, compacting receives effected thru a discount in internal friction among numerous debris of concrete because of oscillation of particles which results in a dense and compact mass of concrete.
- Vibrations can both be Produced in the indoors of the concrete the use of Internal vibrator, or Produced in concrete by vibrating formwork the usage of Shutter form vibrators, or Produced at the floor of concrete the usage of Surface vibrators, or Produced in the whole concrete mass the usage of the Vibrating table.
- TYPES OF VIBRATORS USED FOR CONCRETE COMPACTION Therefore vibrators are commonly of 4 precise types, which includes: Internal or Immersion or Poker or Needle Type Vibrator Shutter form or External Type Vibrator Surface or Screed or Pan Type Vibrators Vibrating Tables
- Curing performs a critical position on power improvement and sturdiness of concrete. Curing takes region right away after concrete setting and finishing, and entails upkeep of favored moisture and temperature conditions, each at intensity and close to the surface, for prolonged intervals of time.
- Properly cured concrete has a good enough quantity of moisture for persevered hydration and improvement of power, extent stability, resistance to freezing and thawing, and abrasion and scaling resistance.
- The period of good enough curing time is depending on the subsequent factors: Mixture proportions Specified power Size and form of concrete member Ambient climate conditions Future publicity conditions Slabs on ground (e.g. Pavements, sidewalks, parking lots, driveways, floors, canal linings) and structural concrete (e.g. Bridge decks, piers, columns, beams, slabs, small footings, cast-in-region walls, keeping walls) require a minimal curing duration of 7 days for ambient temperatures above forty stages Fahrenheit1.
- American Concrete Institute (ACI) Committee 301 recommends a minimal curing duration similar to concrete achieving 70 percentage of the required compressive strength2.
- The frequently certain seven-day curing usually corresponds to about 70 percentage of the required compressive strengths. The 70 percentage power degree may be reached quicker while concrete treatment plans at better temperatures or while positive cement/admixture combos are used. Similarly, longer time can be wanted for specific fabric combos and/or decrease curing temperatures.
- For this reason, ACI Committee 308 recommends the subsequent minimal curing periods3: ASTM C one hundred fifty Type I cement seven days ASTM C one hundred fifty Type II cement ten days ASTM C one hundred fifty Type III cement 3 days ASTM C one hundred fifty Type IV or V cement 14 days ASTM C 595, C 845, C 1157 cements variable
Methods of Curing Concrete
- Water Curing
- Wet Covering
- Formwork Curing
- Membrane Curing
- Sheet Curing
- Curing by Absorbing Heat
- Hot mixing method
- Electrical curing
- Infra-Red Curing
- Cover with Sand or Sawdust, Soil, etc
- Natural Curing (Exposed concrete)
- Water Curing The software of the water is executed to keep away from the drying of the concrete surface. Usually, this technique applies whilst the concrete is thinner. For example, in constructing construction, the curing of the ground slab may be executed with this technique. There are techniques to use the water on concrete. Ponding the concrete Use sprinklers to unfold water continuously
- Wet Covering Wet curing is a way of preserving the floor moisture stage with the aid of using putting substances like hessian. Use of gunnery bae is likewise common.
- These overlaying shall location at the concrete floor whilst it hardens sufficient to paintings to delight covers. Further, the drying of the concrete floor shall now no longer be allowed because of any reason. 3. Formwork Curing Formwork is the handiest curing agent withinside the construction.
- Especially in thick concretes wherein the hydration temperature is high, this approach is used. Further, now no longer price concerned because the price is already blanketed beneathneath the formwork. The most effective challenge is retaining the formwork a piece longer than usual. 4. Membrane Curing A membrane is fashioned at the concrete floor to keep away from the evaporation of the moisture withinside the concrete. Liquid shape cloth is sprayed over the concrete floor and it solidifies and bureaucracy a membrane.
- These substances can follow with brushed or roller. There are sorts of membranes. Water-based Oil-based.
- Temperature is something that we can’t control. Varying temperatures can have an effect on the final results of recent residential or business concrete tasks and is something to be very conscious of whilst laying it down. Concrete is to begin with a plastic cloth that’s crafted from a mixture of cement, water, and aggregates.
- Water is some thing which can come to be too warm or too bloodless consequently affecting how the concrete seems as soon as it solidifies. This combination of exact proportions hardens extra time to provide the energy that it's miles designed to have.
- Even at some point of the method of putting, concrete will launch numerous warmness and lose water, which calls for being managed via way of means of the method called curing. Temperatures at some point of the manufacture and putting of concrete can have an effect on its putting time and very last energy.
- When temperatures are high, this may cause cracks, and lots of mass concrete works use chilled water for the combination method to manipulate the temperature of the concrete and decrease the probabilities of cracking and damage.
- Once the concrete has set and won its layout energy, normally standard as 28 days, the concrete will increase and settlement relying at the temperatures withinside the atmosphere wherein it's miles existing. This motion is decided via way of means of the coefficient of thermal enlargement of the concrete and the adjustments in temperature that the shape is subjected to externally.
- The ratio of improvement is on the whole decided via way of means of the aggregates which are used as they make up for 70 to eighty percentage of the extent of the concrete. Higher temperatures can cause an enlargement in concrete, and this may cause cracks.
- The basic period of the concrete shape also can cause extra stresses withinside the composition. This aspect is particularly crucial in bridges. Low temperatures, on the alternative hand, can cause shrinkage of the concrete and this may be disrupted if water receives into cracks, main to ice formation which can purpose giant stresses in concrete because of boom in extent.
ACCELERATED CURING TEST OF CONCRETE (IS:9013-1978)
- OBJECTIVE
Normally, the strength of concrete is found out after 7 days and 28 days. For some construction activities, it may be too late and need to know the strength earlier.
- REFERENCE STANDARDS
IS: 9013-1978-Method of making, curing and determining compressive strength of accelerated cured concrete test specimen.
- EQUIPMENT & APPARATUS
Accelerated curing tank
Compression Testing Machine
- PROCEDURE: Prepare the specimen and keep it in wet air of at the least 90% relative humidity and at a temperature of 27+2oC for 23 hrs + 15 mins. Lower the specimen, right into a curing tank with water at one hundred 0C and hold it absolutely immersed for three ½ hours + five mins The temperature of water shall now no longer drop greater than 3oC after the specimens are located and need to go back to boiling inside 15 mins. After curing for three ½ hours + five mins withinside the curing tank, the specimen will be eliminated from the moulds and cooled via way of means of immersing in cooling water 27+2oC for a length of at the least one hour. Read my submit compressive energy take a look at of concrete for similarly steps.
- Concrete adulthood shows how a long way curing has progressed. Maturity is the connection among concrete temperature, time, and energy gain. It is represented via way of means of an index fee that may be measured in actual time withinside the field
- The Maturity Method The adulthood technique, regularly without a doubt called adulthood, is a manner of comparing new concrete’s in-area energy via way of means of touching on time and temperature measurements to real energy values. To expedite schedules, growth safety, and enhance creation methods, creation groups need to realize the energy in their concrete on the activity web website online in actual time.
- Since adulthood is associated with concrete energy, the adulthood technique is a manner to perform this with out totally counting on trendy take a look at specimens and laboratory testing. Maturity is calculated via way of means of monitoring adjustments in sparkling concrete temperature over time. Since every concrete blend has its very own energy-adulthood dating, we are able to use adulthood to estimate the energy of that blend at any second after placement.
- When we realize the adulthood of a positive concrete, we are able to use that concrete’s unique energy-adulthood dating to make a dependable estimate of its energy. Basic Steps Track inner temperatures at some stage in curing Use the tracked inner temperature records to calculate adulthood Use the energy-adulthood dating to estimate energy
- When the usage of the adulthood method, production groups can estimate real-time energy advantage of in-area concrete at the process site. There’s no want to waste treasured production time awaiting the energy of general check specimens to trap as much as the in-area concrete.
- Without adulthood monitoring, in-area concrete energy is anticipated via way of means of appearing compressive cylinder exams in a laboratory. Relying entirely on lab exams calls for numerous specimens and might waste treasured time if a project’s in-area concrete reaches enough energy earlier than general check intervals.
- In the development business, time is money. To keep money and time on a project, the development crew video display units adulthood to speedy decide while concrete has reached its required energy.
Key takeaways:
- Wet Covering Wet curing is a way of preserving the floor moisture stage with the aid of using putting substances like hessian. Use of gunnery bae is likewise common.
References:
1. Concrete Technology by Gambhir Mc. Graw Hill
2. Concrete Technology by A.M. Neville Pearson Education
3. Properties of Concrete by A.M. Neville Pearson Education
Unit - 2
Fresh concrete
- Concrete is called sparkling while the placing and hardening manner has now no longer but started.
- Fresh concrete may be deformed and poured because of this that it may be transported or pumped and used to fill moulds and formwork. The traits of the shape and the concrete placement strategies decide the composition of the concrete whose consistency is then adjusted on the premise of the Abrams cone droop test.
- Workability is crucial so as for the concrete to absolutely fill the moulds and formwork, whose form can be complex, and to be able to efficaciously cowl the reinforcement. Workability is prompted through many parameters: the character and percentage of the cement, the form of the mixture particles, the share of water and using additives.
- Batching of Concrete stands for the technique of estimating and combining the specified concrete elements with each weight or quantity consistent with the combinationture layout and transplanting them into the combinationture to create a regular fine of concrete.
- Batching of Concrete is typically completed with quantity. Precision may be very crucial in batching. It is higher to do weight batching in preference to quantity batching. Before creating a concrete mixture, the concrete fabric need to be well and correctly batched or proportioned to gain the brilliant fine of the concrete.
- Concrete Batching enables enhance the practicality of concrete to reap a clean floor of concrete and boom the rate of creation and decrease the wastage of concrete additives. Thus, batch making of concrete additives is an important method while making concrete
- A concrete mixer mixes cement, aggregates and water and produce concrete mechanically. There are various types of concrete mixers available which makes concrete production quick and economical.
- Non- tilting drum mixers aren't allowed to tilt and the drum rotates approximately its horizontal axis. For the release of concrete a chute is organized in willing function on the way to gets the concrete blend from drum and discharges out. In this case, the drum is opened at ends and is composed blades insides whilst substances are poured via one cease and blend is accrued via any other cease.
- Rapid discharge of concrete isn't feasible on this case. Due to this delay, the concrete can be susceptible to segregation. The large length mixture isn't discharged without problems with the blend. So, length of mixture mot greater than 7.5cm is most effective for this kind of mixers. So, this kind of mixers are commonly used for small projects.
- Reversing drum mixers are much like non-tilting kind mixers however in this situation reversal of rotation takes area for distinctive action. The drum has openings, one give up is for pouring substances and different give up is for discharge of mix. The drum rotates approximately its horizontal axis. The rotation of drum takes area in a single route for blending and in contrary route for discharging. Two distinctive set of blades are organized for blending and discharging. They are appropriate for dry concrete mixes.
Key takeaways:
- Concrete is called sparkling while the placing and hardening manner has now no longer but started.
- Automatic batching plant via way of means of affords a fee-powerful entire concrete generating solution.
- The progressive layout of the plant with a pan mixer and additionally reversible kind affords clean and low-fee transportation and mobility for the entire unit. Automatic batch blend flora rent computer-aided manage to help in speedy, unique dimension of enter factors in addition to tie collectively the diverse elements and add-ons for coordinated, stable overall performance for longer purposeful life.
- The robust production of the concrete processing gadget allows in keeping a low fee of manufacturing and least utilization of exertions requirement via way of means of our clients. With our computerized batching plant, you may efficiently do away with the surprising production issues and unexpected fee overruns that might postpone your assignment start-up dates and lift the deliberate budget.
- The batch blend plant is pre-assembled and manufacturing facility examined earlier than shipment; thus, the assured manner to speedy on-webweb page setup and startup. Automatic Batching Plant is used to move the substances for making concrete or to put together concrete for similarly processing. Operated automatically, the output of those flora may be up to twenty cum in keeping with hour.
- For higher mobility, this plant is supplied with pneumatic wheels. Its computerized water dispenser is a tremendous gain in coping with most excellent water spraying at some stage in the concrete mixing. For clean discharging to concrete pump and difficult rider, a appropriate discharge peak is maintained.
- With its hydraulic components, the entire processing appears easy whilst coping with complicated tasks. Our batch blend plant comes with four bin hopper, capability as much as 8m3 Modern concrete plant manage structures are normally capable of save a big wide variety of blend designs, having a reminiscence of specifics of every batch produced, combine admix and moisture probes to allow unique blend manage, and in a few instances interface with accounting and different software.
- The addition of protection switches to save you unintended operation reduces dangers on your personnel and might even lessen coverage rates. One of many crucial issues while buying a manage device is the extent of knowledge the representative, dealer, or producer promoting the product has in its operation and setup.
- Mixing performance is the ratio of the internet alternate in ability strength to the strength expended in generating the combination. Parameterizations of performance and of associated blending coefficients are had to estimate diapycnal diffusivity from measurements of the turbulent dissipation price. Comparing diffusivities from microstructure profiling with the ones inferred from the thickening price of 4 simultaneous tracer releases has verified, inside observational accuracy, 0.2 as the combination coefficient over a 30-fold variety of diapycnal diffusivities.
- Although a few blending coefficients may be expected from pycnocline measurements, at gift blending performance need to be acquired from channel flows, laboratory experiments, and numerical simulations.
- Reviewing the distinctive procedures demonstrates that estimates and parameterizations for blending performance and coefficients aren't converging past the at-sea comparisons with tracer releases, main to pointers for a network method to deal with this essential issue.
- Workability of concrete is the convenience and homogeneity of labor with freshly blended concrete or mortar. In different words, if concreting procedure which includes mixing, placing, compacting and completing may be completed effortlessly in freshly blended concrete; that is known as workability of the concrete.
- Simply speaking, workability of concrete is all approximately how effortlessly freshly blended concrete may be blended, placed, consolidated and completed with minimum lack of homogeneity. Or technically speaking, workability of concrete is the quantity of beneficial inner paintings essential to supply 100% compaction. Sometimes, the word ‘consistency’ is likewise used to explain workability of freshly blended concrete.
- Workability measures a fluidity or mobility of concrete. It is stated that moist concrete is extra conceivable than the dry concrete. The preferred workability of concrete for a specific production exercise varies consistent with the paintings condition, climate condition, form of paintings, mode of compaction etc.
- There are commonly 3 main elements affecting the workability of concrete – water/cement ratio, form and length of mixture and admixtures. Workability is defined as very low, low, medium, excessive and really excessive. And, there are numerous concrete workability exams to be had to degree it.
Key takeaways:
- The addition of protection switches to save you unintended operation reduces dangers on your personnel and might even lessen coverage rates. One of many crucial issues while buying a manage device is the extent of knowledge the representative, dealer, or producer promoting the product has in its operation and setup.
- The word ―workability or plausible concrete indicates an awful lot wider and deeper which means than the alternative terminology ―consistency frequently used loosely for workability. Consistency is a popular time period to suggest the diploma of fluidity or the diploma of mobility.
- The elements supporting concrete to have greater lubricating impact to lessen inner friction for supporting clean compaction are : (a) Water Content (b) Mix Proportions (c) Size of Aggregates (d) Shape of Aggregates (e) Surface Texture of Aggregate (f) Grading of Aggregate (g) Use of Admixtures. Slump take a look at is the maximum usually used technique of measuring consistency of concrete which may be hired both in laboratory or at web website online of work.
- It isn't a appropriate technique for extremely moist or very dry concrete. It does now no longer degree all elements contributing to workability, nor it's far continually consultant of the placeability of the concrete. It shows the feature of concrete similarly to the stoop fee.
- If the concrete slumps flippantly it's far known as genuine stoop. If one 1/2 of of the cone slides down, it's far known as shear stoop. In case of a shear stoop, the stoop fee is measured because the distinction in peak among the peak of the mildew and the common fee of the subsidence.
Fig 1: Slump cone test apparatus
- Fig: Schematic Slump Cone Apparatus: The Slump Cone equipment for accomplishing the stoop check basically includes a metal mold withinside the shape of a frustum of a cone having the inner dimensions as: Bottom diameter : 20 cm, Top diameter : 10 cm, Height : 30 cm and the thickness of the metal sheet for the mildew must now no longer be thinner than 1.6 mm.
Fig 2: Slump cone test apparatus
- Fig. 2: Slump Cone Apparatus The Slump Cone equipment at the side of Tamper (sixteen mm in diameter and six hundred mm length.
- The tamping cease of rod will be rounded to a hemispherical tip), Ruler, etc. Conforming to IS 7320:1974 Specifications for Concrete Slump Test Apparatus (Fourth revision). Reaffirmed- Dec 2013.
- The pattern of concrete to be examined will be located lightly withinside the higher hopper, the use of the hand scoop. The hopper will be stuffed degree with its brim and the trap-door will be opened in order that the concrete falls into the decrease hopper.
- Certain mixes will be inclined to paste in a single or each of the hoppers. If this occurs, the concrete can be helped via with the aid of using pushing the rod lightly into the concrete from the pinnacle. During this technique, the cylinder will be included with the aid of using the trowels. Immediately after the concrete has come to rest, the cylinder will be uncovered, the trap-door of the decrease hopper opened, and the concrete allowed to fall into the cylinder.
- The extra of concrete ultimate above the extent of the pinnacle of the cylinder shall then be reduce off with the aid of using keeping a trowel in every hand, with the aircraft of the blades horizontal, and shifting them concurrently one from every facet throughout the pinnacle of the cylinder, on the identical time retaining them pressed at the pinnacle fringe of the cylinder.
- The outdoor of the cylinder shall then be wiped clean. The above operation will be performed at an area loose from vibration or shock. The weight of the concrete withinside the cylinder shall then be decided to the closest 10 g. The extra of concrete ultimate above the extent of the pinnacle of the cylinder shall then be reduce off with the aid of using keeping a trowel in every hand, with the aircraft of the blades horizontal, and shifting them concurrently one from every facet throughout the pinnacle of the cylinder, on the identical time retaining them pressed at the pinnacle fringe of the cylinder.
- The outdoor of the cylinder shall then be wiped clean. This whole technique will be performed at an area loose from vibration or shock. This weight will be called the load of in part compacted concrete.
- The cylinder will be refilled with concrete from the identical pattern in layers about five cm deep, the layers being closely rammed or ideally vibrated with a purpose to reap complete compaction. The pinnacle floor of the absolutely compacted concrete will be cautiously struck off degree with the pinnacle of the cylinder. The outdoor of the cylinder shall then be wiped clean.
- Observation
The compacting factor is defined as the ratio of the weight of partially compacted concrete to the weight of fully compacted concrete. It shall normally be stated to the nearest second decimal place.
Workability | Compaction Factor | Slump (mm) |
Very Low | 0.78 | 0 - 25 |
Low | 0.85 | 25 - 50 |
Medium | 0.92 | 50 - 100 |
High | 0.95 | 100 - 175 |
Sr. No. | Description | Sample 1 | Sample 2 | Sample 3 |
1 | Weight of Empty Cylinder (W1) |
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2 | Weight of Empty Cylinder + Free Fall Concrete(W2) |
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3 | Weight of Empty Cylinder + Hand Compacted Concrete (W3) |
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4 | Weight of Partially Compacted Concrete(WP = W2 - W1) |
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5 | Weight of Fully Compacted Concrete(WF = W3 - W1) |
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6 | Compaction Factor = WP/ WF |
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Key takeaways:
- The pattern of concrete to be examined will be located lightly withinside the higher hopper, the use of the hand scoop. The hopper will be stuffed degree with its brim and the trap-door will be opened in order that the concrete falls into the decrease hopper.
Fig 3: Vee-Bee consistometer
- The workability of clean concrete is a composite property, which incorporates the various necessities of stability, mobility, compactability, placeability and finishability.
- There are distinctive techniques for measuring the workability. Each of them measures best a specific element of it and there may be sincerely no specific check, which measures workability of concrete in its totality. This check offers a demonstration of the mobility and to a degree of the compactibility of freshly combined concrete.
- The check measures the relative attempt required to extrade a mass of concrete from one particular form to another (i.e., from conical to cylindrical) through vibration. The quantity of attempt (referred to as remoulding attempt) is taken because the time in seconds, required to finish the extrade.
- The consequences of this check are of cost whilst analyzing the mobility of the hundreds of concrete made with various quantities of water, cement and with numerous varieties of grading of aggregate. The time required for whole remoulding in seconds is taken into consideration as a degree of workability and is expressed because the variety of Vee-Bee seconds. The approach is appropriate for dry concrete. For concrete of hunch in extra of 50mm, the remoulding is so short that the time can't measured.
- The term ‘Workability of Concrete’ is described because the assets of freshly blended concrete which determines the convenience and homogeneity with which it is able to be blended placed, consolidated and finished.
- A perfect water-cement ratio on my own isn't always going to present most strength. 100% compaction of concrete is a critical parameter for contributing to the most strength. Insufficient compaction will bring about presence of air voids which has unfavourable impact on strength.
- Generally to compact the concrete absolutely a better water-cement ratio is adopted. The water characteristic as a lubricant withinside the concrete which eases the compaction process. Thus water is needed for Handling concrete without segregation. For setting without lack of homogeneity. Effort of compaction is needed to finish. The nice of concrete pleasurable a lot of these necessities is named as practicable concrete.
- Water Content: The quantity of water content material to be had in a extent of concrete may have a enormous impact at the workability of concrete. The better the water content material in step with cubic meter of concrete the better will be the fluidity of the concrete. In fashionable to growth the workability sure quantity of extra water is brought in concrete at site. However it must be referred to that growing the water content material of concrete may have a few impact on energy of the concrete. Besides, every time greater water is brought a sure quantity of cement is likewise brought in order that water-cement ratio stays constant.
- Mix Proportions: In preferred combination-cement ratio is likewise an critical issue which impacts the workability. If the combination-cement ratio is better, the tilt concrete is formed. In this example much less amount of paste is to be had for supplying lubrication, subsequently workability is decreased. Whereas if the combination-cement ratio is decrease the wealthy blend is formed. In this example extra paste is to be had to offer lubrication, subsequently higher workability of concrete is observed.
- Size of Aggregates: The larger the scale of the aggregates the lesser is the floor place subsequently much less quantity of water is needed for wetting the floor. Hence much less paste is needed for lubricating the concrete floor to lessen inner friction, consequently we will say that the larger length of aggregates will provide better workability. Reduction in length of aggregates will lessen the workability.
- Shape of Aggregates: The form of aggregates additionally have great have an effect on at the workability of concrete. Compared to rounded aggregates or cubical fashioned aggregates the angular, elongated or flaky aggregates makes the concrete very harsh. Thus rounded fashioned aggregates have higher workability. This is because of rounded combination can have much less floor place and much less voids than an angular or flaky combination. In addition, rounded combination has the decreased frictional resistance and that is a cause why river sand and combination offer extra workability of concrete than beaten sand and combination. Besides the form of aggregates additionally has a good sized impact on energy and overall performance of concrete. In latest instances utilization of herbal sand turned into confined consequently new system turned into designed to yield properly fashioned and properly graded aggregates.
- Surface Texture of Aggregates: The floor texture of the combination additionally has a good sized impact at the workability of concrete. The overall floor place of approximately textured combination is extra than the floor place of a easily rounded combination of the equal volume. Thus it could be inferred that more or less textured combination will display negative workability and clean or glassy texture combination will provide higher workability of concrete. The discount of inter-particle frictional resistance presented via way of means of clean aggregates additionally contributes to better workability of concrete.
- Moisture performs a important function in curing time for concrete. If there isn't always enough water withinside the blend, the concrete will therapy too fast, ensuing in weaker typical power.
- Too a whole lot moisture, regularly used withinside the completing step will weaken the pinnacle layer and reason flaking. Hot ambient temperatures and wind boost up the evaporation of moisture–rushing concrete placing time. The blend layout has lots to do with concrete placing time. Some jobs would require accelerants due to the fact the region desires to be usable as quickly as possible.
- The accelerant will do its task and accelerate the concrete placing time. Accelerant mixes will display a weaker typical power withinside the end, however will nevertheless meet power requirements.
Fig 4: Initial and setting time of cement
- Initial putting time offers a concept approximately how rapid cement can begin dropping its plasticity and the very last putting time of cement offers an concept approximately how a good deal cement takes to lose its complete plasticity and advantage a few energy to face up to pressure. Significance of Initial and Final Setting Time of Cement It is needed that cement does now no longer lose its plasticity too early or too overdue.
- If cement set too early, there's inadequate time for transportation and area concrete. If cement set too overdue then there's a put off in production work. Also, concrete will now no longer get enough energy early and the formwork elimination system delayed.
- The right putting time required for the stiffening of cement paste to a described consistency. It is circuitously associated with the chemical response of cement with water to shape an aluminum–silicate compound. Initial putting time is an essential time to recognise for concrete transportation, placing, and curing. Initial putting time additionally applied to put off the system of hydration or hardening.
- The very last putting time applied for the secure elimination of scaffolding or form
Key takeaways:
The term ‘Workability of Concrete’ is described because the assets of freshly blended concrete which determines the convenience and homogeneity with which it is able to be blended placed, consolidated and finished
- The water–cement ratio is the ratio of the load of water to the load of cement utilized in a concrete blend. A decrease ratio ends in better electricity and durability, however can also additionally make the combinationture hard to paintings with and form.
- Workability may be resolved with the usage of plasticizers or super-plasticizers. Often, the ratio refers back to the ratio of water to cementitious substances, w/cm. Cementitious substances encompass cement and supplementary cementitious substances which include fly ash, floor granulated blast-furnace slag, silica fume, rice husk ash and herbal pozzolans. Supplementary cementitious substances are introduced to bolster concrete.
- The belief of water–cement ratio changed into first evolved through Duff A. Abrams and posted in 1918. Refer to concrete hunch test. The 1997 Uniform Building Code specifies a most of 0.five ratio while concrete is uncovered to freezing and thawing in a wet situation or to de-icing chemicals, and a most of 0.forty five ratio for concrete in a extreme or very extreme sulfate situation. Concrete hardens because of the chemical response among cement and water (called hydration, this produces warmness and is known as the warmth of hydration). For each pound (or kilogram or any unit of weight) of cement, approximately 0.35 pounds (or 0.35 kg or corresponding unit) of water is wanted to completely whole hydration reactions.
- However, a combination with a ratio of 0.35 might not blend thoroughly, and might not glide nicely sufficient to be placed. More water is consequently used than is technically essential to react with cement.
- Water–cement ratios of 0.forty to 0.60 are extra commonly used. For better-electricity concrete, decrease ratios are used, in conjunction with a plasticizer to growth flowability.
- Too a good deal water will bring about segregation of the sand and mixture additives from the cement paste. Also, water that isn't always fed on through the hydration response can also additionally go away concrete because it hardens, ensuing in microscopic pores (bleeding) in an effort to lessen very last electricity of concrete.
- A blend with an excessive amount of water will revel in extra shrinkage as extra water leaves, ensuing in inner cracks and seen fractures (specifically round internal corners), which once more will lessen the very last electricity.
Key takeaways:
- Water–cement ratios of 0.forty to 0.60 are extra commonly used. For better-electricity concrete, decrease ratios are used, in conjunction with a plasticizer to growth flowability.
- In concrete, the unmarried maximum widespread affect on maximum or all the houses is the quantity of water used withinside the blend. In concrete blend design, the ratio of the quantity of water to the quantity of cement used (each with the aid of using weight) is known as the water to cement ratio (w/c).
- These substances are accountable for binding the whole thing together. The water to cement ratio in large part determines the electricity and sturdiness of the concrete whilst it's far cured properly. The w/c ratio refers back to the ratio of the weights of water and cement used withinside the concrete blend. A w/c ratio of 0.four way that for each one hundred lbs of cement used withinside the concrete, forty lbs of water is added.
- Typical Water-Cement Ratios in Concrete Mixes Typical w/c ratios are as follows: Normal for everyday concrete (sidewalks and driveways): 0.6 to 0.7 Specified if a better nice concrete is desired: 0.four The realistic variety of the w/c ratio is from approximately 0.three to over 0.eight. A ratio of 0.three could be very stiff (except superplasticizers are used). A ratio of 0.eight makes a moist and pretty vulnerable concrete. Typical compressive strengths whilst concrete is well cured are: 0.four w/c ratio –> 5600 psi 0.eight w/c ratio –> 2000 psi.
- Cohesiveness is the detail of workability which shows whether or not a combination is harsh, sticky, or plastic. Plasticity is a acceptable assets in concrete, indicating that a combination may be molded and preserve a form whilst formed.
- A harsh blend lacks plasticity and the elements might also additionally generally tend to separate. Harshness may be due to an extra or deficiency of blending water (excessive- or low-droop mixes), a deficiency of cement (lean mixes), or a deficiency of great mixture particles.
- Harshness will also be due to an extra of rough, angular, flat, or elongated mixture particles.
- Harsh mixes can now and again be stepped forward through air entrainment or through growing the great mixture or cement content, however modifications should be made to the general blend to preserve the right percentage of all elements.
- A sticky blend might also additionally have a excessive cement content (fats mixes) or big quantities of rock dust, great sand, or comparable great materials (over sanded mixes). Sticky mixes do now no longer segregate without difficulty, however due to the fact they require numerous water to acquire even minimum workability, sticky mixes frequently expand immoderate shrinkage cracking.
- A plastic blend is cohesive with out being both sticky or harsh, and the elements do now no longer without difficulty segregate until the concrete is dealt with improperly.
- It is defined via way of means of American Society for Testing and Materials as follows: "Segregation in concrete is generally concept of as separation of a few length organizations of aggregates from cement mortar in remoted places with corresponding deficiencies of those substances in different places. Segregation consequences in proportions of the laid concrete being in version with the ones designed.
- Segregation ought to end result from inner elements together with concrete that isn't always proportioned nicely and now no longer blended adequately, or too achievable a mix. It additionally ought to end result from outside elements together with an excessive amount of vibration, wrong transportation, placement, or unfavourable climate conditions.
- The corresponding growth in share of cement paste in top regions might have a tendency to cause them to at risk of expanded shrinkage and formation of cracks. These cracks might be 10 µm to 500 µm wide, fashioned perpendicular to the surface, and be withinside the shape of map patterns." The concrete must be loose shape segregation.
- It is described because the breaking apart of cohesion (separation of concrete combination) in a mass of concrete . It consequences in honey combing, lower in density, and in the end lack of electricity of hardened concrete. The impact of combination segregation at the mechanical and delivery conduct of concrete has been the point of interest of each modeling in addition to experimental investigation.
- BLEEDING in concrete is a phenomenon wherein unfastened water withinside the blend rises as much as the floor and bureaucracy a paste of cement at the floor recognised as “laitance” .
- Bleeding happens in concrete whilst route aggregates has a tendency to calm down and unfastened water rises as much as the floor.
- This upward motion of water whilst traversing from backside to top, makes non-stop channels. If the water cement ratio used is 0.6 or more, the bleeding channel will stay continues.
- This non-stop bleeding channels are regularly chargeable for permeability withinside the structure. In the manner of upward motion, the water receives gathered under the aggregates and creates water voids and decreases the bond among the aggregates and paste.
- Similarly, the water that accumulates under the reinforcing bars reduces the bond among the reinforcement and concrete. Process of bleeding is a ordinary phenomena if it's miles at ordinary charge however can create weakening of bond if happens at excessive charge. Bleeding is a form of segragation, wherein water comes out of concrete.
Key takeaways:
- A plastic blend is cohesive without being both sticky or harsh, and the elements do now no longer without difficulty segregate until the concrete is dealt with improperly.
- In maximum circumstances, air voids have an abnormal form and have a tendency to be plenty larger (1/2" or 1.27 cm.) than the ones because of water or launch agents.
- The air voids are because of air trapped among the mildew floor and the concrete.
- They commonly seem in low hunch concrete and may be located below abnormal (non-spherical) fashioned portions of beaten aggregate.
- This is a end result of getting too little mortar to fill the areas across the aggregate. Voids because of air will also be located in castings which have intense undercuts.
- Permeability of concrete is described because the assets that controls the fee of go with the drift of fluids right into a porous solid. It in large part relies upon on the scale of pores, connectivity of pores, and the way tortuous the course is for the permeating fluid.
- The pores applicable to permeability are people with a minimal diameter of one hundred twenty or 160nm, and that they ought to be connected. Isolated pores, pores packed with water, and pores with a slim front and beside the point to permeability.
- There are numerous elements which affect the sturdiness together with water to cement ratio, concrete compaction, concrete curing, and age of concrete. So, such elements will be considered at some stage in blend layout and production of concrete structure.
- Water to cement ratio impacts concrete permeability to a superb extent. The better the w/c ratio the more the concrete permeability. In this case, now no longer most effective does widespread loose water continue to be in concrete after final touch of cement hydration however additionally debris of cement and combination might now no longer be as compact as withinside the case of low water to cement ratio.
- Hot climate concreting is described via way of means of ACI as “one or a aggregate of the subsequent situations that has a tendency to impair the great of freshly blended or hardened concrete via way of means of accelerating the price of moisture loss and price of cement hydration, or in any other case inflicting unfavourable results: excessive ambient temperature; excessive concrete temperature; low relative humidity; and excessive wind speed.”
- Various negative consequences at the homes and serviceability of concrete are added on via way of means of warm climate. Just one of these is the impact on strength—concrete blended, placed, and cured at extended temperatures commonly develops better early strengths than concrete produced and cured at decrease temperatures.
- Damage to concrete resulting from warm climate can in no way be completely alleviated. Potential deficiencies to concrete withinside the hardened nation can encompass reduced strengths as a consequence of better water demand, and reduced sturdiness as a consequence of cracking. Typical warm climate concrete evaporation safety measures encompass fogging; evaporation retarders; moist burlap; wind breaks; and safety of great manipulate specimens.
- There are numerous strategies to perform underwater concreting consisting of tremie approach, pumping strategies, preplaced combination concrete etc. which can be described. The underwater concreting strategies designed in general to save you cement washout.
- These strategies did now no longer attain the whole cause of averting cement wash out at early levels of the use of beneathneath water concreting other than instances wherein massive loads of concreting have been employed. Underwater concreting the use of tremie approach is handy for pouring massive quantity of excessive flowable concrete.
- The concrete is moved to the hopper through both pumping, belt conveyer or skips. Tremie pipe, which top stop related to a hopper and decrease stop constantly submerged in clean concrete, is used to location concrete at the precise area from a hopper on the surface. The motive to immerse the tremie pipe decrease stop is to save you intermixing of each concrete and water.
Following are the methods of underwater concreting:
- Tremie method
- Pumping technique
- Hydro valve method
- Pneumatic valve method
- Skip method
- Tilting pallet barge method
- Preplaced aggregate concrete
- Toggle bags method
- Bagged concrete method
- Concrete is a complicated cloth of cement, sand, coarse aggregate, water and chemical admixtures (if required). Making of concrete could be very easy, however the concrete produced via way of means of a mixer is needed to be transported for the location and which could be very important.
- Proper transportation of concrete the maximum important as it impacts the excellent of concrete. Concrete have to be transported to the development process in a positive time earlier than its preliminary putting time and its dealing with may additionally produce segregation and lack of hunch if the space is lengthy or time is more.
- Transportation of concrete blend is described because the moving of concrete from the integration plant to the development page. The essential goal in transporting concrete is to make certain that the water-cement ratio, hunch of concrete or consistency of concrete workability, air content, and homogeneity aren't changed from their supposed states and additionally save you segregation and bleeding.
- Transportation of concrete should be nicely concept out and prepared efficiently. Normally thirty mins of transportation time is suitable for small jobs. For a important or transportable plant like a ready-blend plant, concrete ought to be discharged from agitating transporting system inside hours. If the non-agitating transporting system is used, this time is decreased to 1 hour.
- All delays should be averted to save you honeycombing or bloodless joints. There are many elements that decide which kind of transportation is maximum appropriate for concreting and brought into attention whilst deciding on the mode of transportation of concrete such as,
Type and constituents of the concrete mix,
- Weather conditions such as humidity, temperature, wind speed etc.,
- Size of construction,
- Type of construction,
- Topography,
- Location of the batching plant,
- Cost of transportation
Key takeaways:
Damage to concrete resulting from warm climate can in no way be completely alleviated. Potential deficiencies to concrete withinside the hardened nation can encompass reduced strengths as a consequence of better water demand, and reduced sturdiness as a consequence of cracking.
- Concreting as soon as began out have to be non-stop till the pour is completed. Concrete have to be located in successive horizontal layers of uniform thickness starting from a hundred and fifty mm to 900 mm. The thickness of every layer have to be such that it is able to be deposited earlier than the preceding layer has stiffened.
- Before setting the following concrete layer, it's far essential to nicely compact the under layer. Every underlying layer can be conscious of the vibrations above. These layers therefore will Knits together.
- Concrete placement must be executed unexpectedly as achievable to save you the formation of bloodless joints or planes of weak point among every succeeding layer inside the pour.
- Cold joints are outstanding in massive pouring sessions. These kinds of pouring would require right planning. The bucket hundreds or different devices of deposit have to be noticed steadily alongside the face of the layer with such overlap as will facilitate spreading the layer to uniform intensity and texture with at least shovelling.
Fig 5: Placing of concrete
- Vibrators are typically used as a way of compressing concrete on site. In the case of vibration, compacting receives effected thru a discount in internal friction among numerous debris of concrete because of oscillation of particles which results in a dense and compact mass of concrete.
- Vibrations can both be Produced in the indoors of the concrete the use of Internal vibrator, or Produced in concrete by vibrating formwork the usage of Shutter form vibrators, or Produced at the floor of concrete the usage of Surface vibrators, or Produced in the whole concrete mass the usage of the Vibrating table.
- TYPES OF VIBRATORS USED FOR CONCRETE COMPACTION Therefore vibrators are commonly of 4 precise types, which includes: Internal or Immersion or Poker or Needle Type Vibrator Shutter form or External Type Vibrator Surface or Screed or Pan Type Vibrators Vibrating Tables
- Curing performs a critical position on power improvement and sturdiness of concrete. Curing takes region right away after concrete setting and finishing, and entails upkeep of favored moisture and temperature conditions, each at intensity and close to the surface, for prolonged intervals of time.
- Properly cured concrete has a good enough quantity of moisture for persevered hydration and improvement of power, extent stability, resistance to freezing and thawing, and abrasion and scaling resistance.
- The period of good enough curing time is depending on the subsequent factors: Mixture proportions Specified power Size and form of concrete member Ambient climate conditions Future publicity conditions Slabs on ground (e.g. Pavements, sidewalks, parking lots, driveways, floors, canal linings) and structural concrete (e.g. Bridge decks, piers, columns, beams, slabs, small footings, cast-in-region walls, keeping walls) require a minimal curing duration of 7 days for ambient temperatures above forty stages Fahrenheit1.
- American Concrete Institute (ACI) Committee 301 recommends a minimal curing duration similar to concrete achieving 70 percentage of the required compressive strength2.
- The frequently certain seven-day curing usually corresponds to about 70 percentage of the required compressive strengths. The 70 percentage power degree may be reached quicker while concrete treatment plans at better temperatures or while positive cement/admixture combos are used. Similarly, longer time can be wanted for specific fabric combos and/or decrease curing temperatures.
- For this reason, ACI Committee 308 recommends the subsequent minimal curing periods3: ASTM C one hundred fifty Type I cement seven days ASTM C one hundred fifty Type II cement ten days ASTM C one hundred fifty Type III cement 3 days ASTM C one hundred fifty Type IV or V cement 14 days ASTM C 595, C 845, C 1157 cements variable
Methods of Curing Concrete
- Water Curing
- Wet Covering
- Formwork Curing
- Membrane Curing
- Sheet Curing
- Curing by Absorbing Heat
- Hot mixing method
- Electrical curing
- Infra-Red Curing
- Cover with Sand or Sawdust, Soil, etc
- Natural Curing (Exposed concrete)
- Water Curing The software of the water is executed to keep away from the drying of the concrete surface. Usually, this technique applies whilst the concrete is thinner. For example, in constructing construction, the curing of the ground slab may be executed with this technique. There are techniques to use the water on concrete. Ponding the concrete Use sprinklers to unfold water continuously
- Wet Covering Wet curing is a way of preserving the floor moisture stage with the aid of using putting substances like hessian. Use of gunnery bae is likewise common.
- These overlaying shall location at the concrete floor whilst it hardens sufficient to paintings to delight covers. Further, the drying of the concrete floor shall now no longer be allowed because of any reason. 3. Formwork Curing Formwork is the handiest curing agent withinside the construction.
- Especially in thick concretes wherein the hydration temperature is high, this approach is used. Further, now no longer price concerned because the price is already blanketed beneathneath the formwork. The most effective challenge is retaining the formwork a piece longer than usual. 4. Membrane Curing A membrane is fashioned at the concrete floor to keep away from the evaporation of the moisture withinside the concrete. Liquid shape cloth is sprayed over the concrete floor and it solidifies and bureaucracy a membrane.
- These substances can follow with brushed or roller. There are sorts of membranes. Water-based Oil-based.
- Temperature is something that we can’t control. Varying temperatures can have an effect on the final results of recent residential or business concrete tasks and is something to be very conscious of whilst laying it down. Concrete is to begin with a plastic cloth that’s crafted from a mixture of cement, water, and aggregates.
- Water is some thing which can come to be too warm or too bloodless consequently affecting how the concrete seems as soon as it solidifies. This combination of exact proportions hardens extra time to provide the energy that it's miles designed to have.
- Even at some point of the method of putting, concrete will launch numerous warmness and lose water, which calls for being managed via way of means of the method called curing. Temperatures at some point of the manufacture and putting of concrete can have an effect on its putting time and very last energy.
- When temperatures are high, this may cause cracks, and lots of mass concrete works use chilled water for the combination method to manipulate the temperature of the concrete and decrease the probabilities of cracking and damage.
- Once the concrete has set and won its layout energy, normally standard as 28 days, the concrete will increase and settlement relying at the temperatures withinside the atmosphere wherein it's miles existing. This motion is decided via way of means of the coefficient of thermal enlargement of the concrete and the adjustments in temperature that the shape is subjected to externally.
- The ratio of improvement is on the whole decided via way of means of the aggregates which are used as they make up for 70 to eighty percentage of the extent of the concrete. Higher temperatures can cause an enlargement in concrete, and this may cause cracks.
- The basic period of the concrete shape also can cause extra stresses withinside the composition. This aspect is particularly crucial in bridges. Low temperatures, on the alternative hand, can cause shrinkage of the concrete and this may be disrupted if water receives into cracks, main to ice formation which can purpose giant stresses in concrete because of boom in extent.
ACCELERATED CURING TEST OF CONCRETE (IS:9013-1978)
- OBJECTIVE
Normally, the strength of concrete is found out after 7 days and 28 days. For some construction activities, it may be too late and need to know the strength earlier.
- REFERENCE STANDARDS
IS: 9013-1978-Method of making, curing and determining compressive strength of accelerated cured concrete test specimen.
- EQUIPMENT & APPARATUS
Accelerated curing tank
Compression Testing Machine
- PROCEDURE: Prepare the specimen and keep it in wet air of at the least 90% relative humidity and at a temperature of 27+2oC for 23 hrs + 15 mins. Lower the specimen, right into a curing tank with water at one hundred 0C and hold it absolutely immersed for three ½ hours + five mins The temperature of water shall now no longer drop greater than 3oC after the specimens are located and need to go back to boiling inside 15 mins. After curing for three ½ hours + five mins withinside the curing tank, the specimen will be eliminated from the moulds and cooled via way of means of immersing in cooling water 27+2oC for a length of at the least one hour. Read my submit compressive energy take a look at of concrete for similarly steps.
- Concrete adulthood shows how a long way curing has progressed. Maturity is the connection among concrete temperature, time, and energy gain. It is represented via way of means of an index fee that may be measured in actual time withinside the field
- The Maturity Method The adulthood technique, regularly without a doubt called adulthood, is a manner of comparing new concrete’s in-area energy via way of means of touching on time and temperature measurements to real energy values. To expedite schedules, growth safety, and enhance creation methods, creation groups need to realize the energy in their concrete on the activity web website online in actual time.
- Since adulthood is associated with concrete energy, the adulthood technique is a manner to perform this with out totally counting on trendy take a look at specimens and laboratory testing. Maturity is calculated via way of means of monitoring adjustments in sparkling concrete temperature over time. Since every concrete blend has its very own energy-adulthood dating, we are able to use adulthood to estimate the energy of that blend at any second after placement.
- When we realize the adulthood of a positive concrete, we are able to use that concrete’s unique energy-adulthood dating to make a dependable estimate of its energy. Basic Steps Track inner temperatures at some stage in curing Use the tracked inner temperature records to calculate adulthood Use the energy-adulthood dating to estimate energy
- When the usage of the adulthood method, production groups can estimate real-time energy advantage of in-area concrete at the process site. There’s no want to waste treasured production time awaiting the energy of general check specimens to trap as much as the in-area concrete.
- Without adulthood monitoring, in-area concrete energy is anticipated via way of means of appearing compressive cylinder exams in a laboratory. Relying entirely on lab exams calls for numerous specimens and might waste treasured time if a project’s in-area concrete reaches enough energy earlier than general check intervals.
- In the development business, time is money. To keep money and time on a project, the development crew video display units adulthood to speedy decide while concrete has reached its required energy.
Key takeaways:
- Wet Covering Wet curing is a way of preserving the floor moisture stage with the aid of using putting substances like hessian. Use of gunnery bae is likewise common.
References:
1. Concrete Technology by Gambhir Mc. Graw Hill
2. Concrete Technology by A.M. Neville Pearson Education
3. Properties of Concrete by A.M. Neville Pearson Education