Jharkhand University of Technology, Jharkhand, Mechanical Engineering Semester 4, Manufacturing Process-I Syllabus

Unit - 1 Conventional Manufacturing Processes

Unit 1

Conventional Manufacturing Processes

1.1 Conventional manufacturing processes

1.2 Casting and Molding

1.3 Metal Casting processes and equipment

1.4 Heat transfer and Solidification

1.5 Shrinkage

1.6 Riser Design

1.7 Casting Defects and Residual Stresses

Unit 1

Conventional Manufacturing Processes

1.1 Conventional manufacturing processes

1.2 Casting and Molding

1.3 Metal Casting processes and equipment

1.4 Heat transfer and Solidification

1.5 Shrinkage

1.6 Riser Design

1.7 Casting Defects and Residual Stresses

4.1 Introduction to joiningfastening process

Unit 1

Conventional Manufacturing Processes

1.1 Conventional manufacturing processes

1.2 Casting and Molding

Unit 1

Conventional Manufacturing Processes

1.1 Conventional manufacturing processes

1.2 Casting and Molding

1.3 Metal Casting processes and equipment

1.4 Heat transfer and Solidification

1.5 Shrinkage

1.6 Riser Design

1.7 Casting Defects and Residual Stresses

Conventional Manufacturing Processes

Unit 1

Conventional Manufacturing Processes

1.1 Conventional manufacturing processes

1.2 Casting and Molding

1.3 Metal Casting processes and equipment

1.4 Heat transfer and Solidification

1.5 Shrinkage

1.6 Riser Design

1.7 Casting Defects and Residual Stresses

Unit - 2 Introduction to bulk and sheet metal forming

Unit 2

Introduction to bulk and sheet metal forming

2.1 Introduction to Bulk and Sheet Metal Forming

2.2 Plastic Deformation and Yield Criteria

2.3 Fundamentals of Hot and Cold Working Processes

2.4 Load Estimation for Bulk Forming

2.5 Sheet Forming

2.6 Principles of Powder Metallurgy

2.7 Metal cuttingSingle and multipoint cutting

2.8 Orthogonal cutting

2.9 Various Force Components

2.10 Chip Formation

2.11 Tool Wear and Tool Life

2.12 Surface Finish and Integrity

2.13 Machinability

2.14 Cutting Tool Materials

2.15 Cutting Fluids Coating Turning Drilling Milling and finishing processes

2.16 Introduction to CNC machining

Unit - 3 Additive manufacturing

Unit 3

Additive manufacturing

3.1 Introduction to Additive Manufacturing Rapid Prototyping

3.2 Rapid Tooling

Unit 3

Additive manufacturing

3.1 Introduction to Additive Manufacturing Rapid Prototyping

3.2 Rapid Tooling

Unit 3

Additive manufacturing

3.1 Introduction to Additive Manufacturing Rapid Prototyping

3.2 Rapid Tooling

4.3 Brazing and soldering

Unit 3

Additive manufacturing

3.1 Introduction to Additive Manufacturing Rapid Prototyping

3.2 Rapid Tooling

Unit 3

Additive manufacturing

3.1 Introduction to Additive Manufacturing Rapid Prototyping

3.2 Rapid Tooling

Unit - 4 Joining- fastening processes

Unit 4

JoiningFastening Processes

4.1 Introduction to joiningfastening process

4.2 Physics of welding

4.3 Brazing and soldering

4.4 Design considerations in Welding

4.5 Solid state and liquid state joining processes

4.6 Adhesive Bonding

Unit 4

JoiningFastening Processes

4.1 Introduction to joiningfastening process

4.2 Physics of welding

4.3 Brazing and soldering

4.4 Design considerations in Welding

4.5 Solid state and liquid state joining processes

4.6 Adhesive Bonding

5.1 Abrasive Jet Machining

Unit 4

JoiningFastening Processes

Unit 4

JoiningFastening Processes

4.1 Introduction to joiningfastening process

4.2 Physics of welding

Unit 4

JoiningFastening Processes

4.1 Introduction to joiningfastening process

4.2 Physics of welding

4.3 Brazing and soldering

4.4 Design considerations in Welding

4.5 Solid state and liquid state joining processes

4.6 Adhesive Bonding

Unit - 5 Unconventional Machining Processes

Unit 5

Unconventional Machining Processes

5.1 Abrasive Jet Machining

5.2 Water Jet Machining

5.3 Abrasive Water Jet Machining

5.5 Ultrasonic Machining principles and process parameters

Unit 5

Unconventional Machining Processes

5.1 Abrasive Jet Machining

5.2 Water Jet Machining

5.3 Abrasive Water Jet Machining

5.5 Ultrasonic Machining principles and process parameters

6.1 Electrical Discharge Machining principle and processes parameters

Unit 5

Unconventional Machining Processes

Unit 5

Unconventional Machining Processes

5.1 Abrasive Jet Machining

5.2 Water Jet Machining

5.3 Abrasive Water Jet Machining

5.5 Ultrasonic Machining principles and process parameters

Unit - 6 Electrical Discharge Machining

Unit 6

Electrical Discharge Machining

6.1 Electrical Discharge Machining principle and processes parameters

6.2 MRR surface finish tool wear

6.3 Dielectric power and control circuits wire EDM

6.4 Electrochemical machining ECM etchant maskant process parameters

6.5 MRR and surface finish

Unit 6

Electrical Discharge Machining

6.1 Electrical Discharge Machining principle and processes parameters

6.2 MRR surface finish tool wear

6.3 Dielectric power and control circuits wire EDM

6.4 Electrochemical machining ECM etchant maskant process parameters

6.5 MRR and surface finish

7.1 Laser Beam Machining LBM

Unit 6

Electrical Discharge Machining

Electrical Discharge Machining

Unit 6

Electrical Discharge Machining

6.1 Electrical Discharge Machining principle and processes parameters

6.2 MRR surface finish tool wear

6.3 Dielectric power and control circuits wire EDM

Unit 6

Electrical Discharge Machining

6.1 Electrical Discharge Machining principle and processes parameters

6.2 MRR surface finish tool wear

6.3 Dielectric power and control circuits wire EDM

6.4 Electrochemical machining ECM etchant maskant process parameters

6.5 MRR and surface finish

Unit - 7 Laser Beam Machining

Unit 7

Laser Beam Machining

7.1 Laser Beam Machining LBM

7.2 Plasma Arc Machining PAM

7.3 Electron Beam Machining EBM

Unit 7

Laser Beam Machining

7.1 Laser Beam Machining LBM

7.2 Plasma Arc Machining PAM

7.3 Electron Beam Machining EBM

1.6 Chemical equilibrium and equilibrium composition calculations using free energy

Unit 7

Laser Beam Machining

Unit 7

Laser Beam Machining

7.1 Laser Beam Machining LBM

7.2 Plasma Arc Machining PAM

7.3 Electron Beam Machining EBM

Laser Beam Machining

Unit 7

Laser Beam Machining

7.1 Laser Beam Machining LBM

7.2 Plasma Arc Machining PAM

7.3 Electron Beam Machining EBM